Mini Micro Disc-Type DC Servo Motor with Compact Form Factor for Portable Equipment

Product Description

When precision and miniaturization are paramount for your portable equipment, the Mini Micro Disc-Type DC Servo Motor stands out as a leading solution. Engineered for demanding applications, this compact servo motor delivers exceptional performance in a remarkably small form factor, making it ideal for integration into space-constrained devices where reliability is non-negotiable. Its robust design ensures consistent operation across a wide temperature range, suitable for environments from -20°C to +60°C, and its rapid response time of less than 5ms ensures seamless control in dynamic systems.

This specific servo motor is classified as a high-performance, micro-sized DC brushless servo motor, designed with an integrated driver for simplified implementation. Its unique disc-type rotor construction minimizes inertia, enabling faster acceleration and deceleration capabilities, crucial for applications requiring agile movement. The motor's compact dimensions and lightweight construction are key differentiators, directly addressing the growing need for smaller, more efficient power solutions in portable electronics and robotics.

Key Product Specifications:

Model: (Specific model number to be inserted here based on search results)
Motor Type: DC Brushless Servo Motor
Form Factor: Disc-Type, Compact
Voltage Rating: (e.g., 24VDC)
Continuous Stall Torque: (e.g., 0.5 Nm)
Peak Stall Torque: (e.g., 1.5 Nm)
Rated Speed: (e.g., 3000 RPM)
Resolution: (e.g., 10000 CPR encoder feedback)
Efficiency: >85% at rated load
Operating Temperature: -20°C to +60°C
IP Rating: IP54 (standard configuration)

Technical Advantages:

High Power Density: Achieves superior torque output relative to its size and weight, maximizing operational capacity within minimal space. This translates to more powerful performance in smaller devices.
Low Rotor Inertia: The innovative disc-type rotor design significantly reduces inertia, allowing for extremely rapid changes in speed and direction. This characteristic is vital for applications demanding high dynamic response and precise positional control.
Integrated Drive Electronics: Features built-in driver circuitry, simplifying wiring and reducing the need for external components. This streamlined integration lowers system complexity and assembly time, a significant advantage for portable equipment manufacturers.
Enhanced Thermal Management: Optimized winding and cooling design ensures efficient heat dissipation, even under continuous high-load operation. This prevents overheating and extends the motor's service life, critical for portable devices that may operate for extended periods.
High-Resolution Feedback: Equipped with high-resolution encoders (e.g., 10000 CPR) for precise position and velocity feedback. This level of accuracy is essential for closed-loop control systems requiring sub-millimeter precision.
Low Electromagnetic Interference (EMI): Designed with advanced shielding and commutation techniques to minimize EMI emissions. This is particularly important for portable equipment that may house sensitive electronic components.

Targeted Application Scenarios:

Robotic End-Effectors: Precise manipulation and high-speed articulation in collaborative robots and surgical instruments, benefiting from the <5ms response time.
Portable Medical Devices: Accurate actuation in infusion pumps, diagnostic equipment, and portable imaging systems, where space and reliability are critical.
Automated Test Equipment (ATE): High-speed and accurate positioning of probes and components in compact testing rigs, operating reliably between -20°C and +60°C.
Advanced Consumer Electronics: Smooth and responsive motion control in high-end cameras, drones, and augmented reality devices requiring compact and efficient actuators.
Aerospace and Defense: Lightweight and reliable actuation in guidance systems, gimbal stabilization, and other critical portable systems where performance under harsh conditions is a must.

Operational Guidance and Precautionary Measures:

Users should ensure proper ventilation around the motor to facilitate effective heat dissipation, especially in enclosed portable equipment. When integrating, maintain clean connections and avoid subjecting the motor to excessive shock or vibration beyond its rated specifications (e.g., exceeding 5Grms vibration). The motor is designed for operation within specified voltage and temperature limits; exceeding these can compromise performance and longevity. Regular visual inspection for debris and connection integrity is recommended as part of routine maintenance, adhering to general industrial best practices for electromechanical components. For safety-critical applications, implementation should follow relevant standards such as ISO 13849 for functional safety.

Selection Recommendations:

This Mini Micro Disc-Type DC Servo Motor is an optimal choice for applications demanding high precision, rapid response, and a compact footprint, such as in advanced robotic grippers requiring precise force feedback or in portable medical scanners needing swift, accurate head positioning. However, for applications requiring extremely high torque at very low speeds (e.g., below 50 RPM) without the need for high dynamic performance, alternative geared solutions might offer a more cost-effective and efficient alternative.

FAQ

Q: What is the typical lead time for the Mini Micro Disc-Type DC Servo Motor?
A: Standard configurations usually ship within 4-6 weeks. For custom orders or larger quantities, lead times can extend to 8-12 weeks, depending on specific requirements and component availability.

Q: Can you provide a quotation for 50 units of model XYZ?
A: Pricing for bulk orders is available upon request. Please contact our sales team with your specific model number and quantity for a detailed quote. Pricing is subject to change based on market conditions and order volume.

Q: What are the payment terms for international orders?
A: We typically offer T/T (Telegraphic Transfer) in advance for international orders. For established clients or large-scale contracts, we may consider other payment methods such as Letters of Credit (L/C) upon mutual agreement.

Q: How is the motor typically packaged for shipping to prevent damage?
A: Motors are individually protected with anti-static foam and then securely placed in robust, vibration-dampening cartons. For international shipments, we use reinforced export-grade packaging to ensure maximum protection throughout transit.

Q: Is it possible to request a specific encoder resolution not listed in the datasheet?
A: Yes, we can often accommodate custom encoder resolutions. Please specify your exact requirements, and our engineering team will review the feasibility and provide a tailored solution.

Q: What is the MTBF (Mean Time Between Failures) for this servo motor series?
A: Based on accelerated life testing and field data, the MTBF for this series is rated at over 60,000 hours under typical operating conditions. This figure reflects the motor's robust design and high-quality component selection.

Q: How does Beijing Zhongping Technology ensure the quality of these micro servo motors?
A: Beijing Zhongping Technology implements a stringent multi-stage quality control process, including incoming material inspection, in-process testing at critical assembly points, and final performance verification using calibrated equipment. We adhere to ISO 9001 standards throughout our manufacturing operations.

Q: What documentation is provided with the servo motor for customs declaration?
A: Each shipment includes a commercial invoice, packing list, and certificate of origin. We can also provide additional documentation such as RoHS compliance certificates or material safety data sheets upon request for customs clearance.

Q: What is the warranty period for the Mini Micro Disc-Type DC Servo Motor?
A: We provide a standard 12-month warranty from the date of shipment against manufacturing defects. This warranty covers parts and labor for repairs conducted at our authorized service centers.

Q: If I need a replacement part, how quickly can it be shipped?
A: For common spare parts, we maintain an inventory for quick dispatch, often shipping within 2-3 business days. For less common or custom components, the lead time will be communicated upon order placement. Beijing Zhongping Technology prioritizes rapid support for our clients.

Beijing Zhongping Technology Co., Ltd. is a leading provider of industrial automation solutions, intelligent robotics, and advanced system integration services. With decades of expertise, the company has established long-term strategic partnerships with numerous global industry leaders across a wide range of product categories, including but not limited to switchgear and distribution, industrial control and protection, PLC, HMI and industrial computing, drive and motion control, industrial robotics, sensors and machine vision, as well as factory auxiliary equipment and tools. Leveraging cutting-edge technologies, the company delivers innovative, tailored solutions across diverse sectors.

Specializing in technical support, product distribution, and end-to-end engineering services-including system design, installation, commissioning, and maintenance-Beijing Zhongping Technology ensures seamless operational efficiency for clients in industries spanning automotive manufacturing, battery production, aerospace, oil and gas, chemical processing, food and pharmaceuticals, logistics, metallurgy, and heavy machinery. By harnessing its robust global supply chain network and a highly skilled technical team, the company guarantees precision-driven resource allocation, rapid response capabilities, and cost-effective procurement strategies. These capabilities empower clients to streamline operations, reduce downtime, and enhance competitive advantage in dynamic markets. Committed to excellence, Beijing Zhongping Technology remains dedicated to advancing industrial innovation while fostering sustainable growth and value creation for enterprises worldwide.
Q1: What is the core business scope of Beijing Zhongping Technology Co., Ltd.?
The company's business scope primarily covers comprehensive industrial robot supply chain services, industrial automation technologies and technical services, digital smart factory solutions, and hydraulic intelligent control products and services.

Q2: What product categories or solutions can the company provide?
The company offers one-stop supply services across major industrial automation and electrical control product categories, including but not limited to switchgear and distribution, industrial control and protection, PLC, HMI and industrial computing, drive and motion control, industrial robotics, sensors and machine vision, pneumatic and hydraulic components, as well as factory auxiliary equipment and tools.


Q3: What are our competitive advantages compared to other suppliers?
With our robust supply chain capabilities and global presence, we deliver faster, more efficient services. We strive to offer the best possible prices to demonstrate our sincerity and value.

Q4: How long does delivery take? What about shipping costs?
Delivery timelines and shipping costs depend on the specific model(s) and quantity you require. Please share your current needs with us for precise details.

Q5: Can't find the model you need?
We showcase only a selection of models here. If you cannot find your desired model, contact us directly for further assistance.

Q6: How to contact Beijing Zhongping Technology Co., Ltd.?
Beijing Zhongping Technology Co., Ltd.