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Title: RKC CZ-200P Melt Pressure Sensor for Extrusion: A Comprehensive Guide Introduction: The RKC CZ-200P Melt Pressure Sensor is a high-precision instrument designed for extrusion processes. It plays a crucial role in monitoring and controlling melt pressure, ensuring optimal extrusion performance and product quality. This article provides an in-depth analysis of the product's parameters, features, advantages, application scenarios, usage instructions, and precautions. Product Parameters: | Parameter Name | Parameter Value | |----------------------|-----------------------| | Series | CZ Series | | Type | Melt Pressure Sensor | | Pressure Range | 0-200 bar | | Accuracy | ±0.5% of full scale | | Response Time | <1 second | | Output Signal | 4-20 mA | | Material | Stainless Steel | | Process Temperature | -40°C to 200°C | Product Features: 1. High Accuracy: The RKC CZ-200P Melt Pressure Sensor offers excellent accuracy, ensuring precise melt pressure measurement and control. 2. Fast Response: With a response time of less than 1 second, the sensor provides real-time data for quick decision-making. 3. Robust Construction: The sensor is made of stainless steel, making it resistant to corrosion and suitable for harsh extrusion environments. 4. Easy Installation: The sensor features a compact design and a 4-20 mA output signal, simplifying installation and integration into existing systems. Application Scenarios: 1. Plastic Extrusion: The RKC CZ-200P Melt Pressure Sensor is ideal for monitoring and controlling melt pressure in plastic extrusion processes, such as profile, film, and pipe extrusion. 2. Rubber Extrusion: The sensor is also suitable for rubber extrusion applications, ensuring consistent melt pressure and product quality. 3. Food Extrusion: The sensor can be used in food extrusion processes, such as pasta and snack production, to maintain optimal melt pressure and prevent product defects. Usage Instructions: 1. Mount the sensor in the extruder barrel, ensuring proper alignment and connection to the pressure gauge or control system. 2. Connect the sensor's output signal to the appropriate input on the control system or display unit. 3. Calibrate the sensor according to the manufacturer's instructions to ensure accurate readings. 4. Monitor the melt pressure in real-time and adjust the extruder parameters as needed to maintain optimal process conditions. Precautions: 1. Avoid exposing the sensor to high temperatures, as this may affect its performance and lifespan. 2. Ensure proper grounding to prevent electrical noise and interference. 3. Regularly inspect the sensor for signs of damage or wear and replace it if necessary. FAQ: 1. What is the pressure range of the RKC CZ-200P Melt Pressure Sensor? - The pressure range of the RKC CZ-200P Melt Pressure Sensor is 0-200 bar. 2. What is the accuracy of the sensor? - The accuracy of the RKC CZ-200P Melt Pressure Sensor is ±0.5% of full scale. 3. What is the response time of the sensor? - The response time of the RKC CZ-200P Melt Pressure Sensor is less than 1 second. 4. What is the output signal of the sensor? - The output signal of the RKC CZ-200P Melt Pressure Sensor is 4-20 mA. 5. What material is the sensor made of? - The sensor is made of stainless steel, making it resistant to corrosion. 6. What is the process temperature range of the sensor? - The process temperature range of the RKC CZ-200P Melt Pressure Sensor is -40°C to 200°C. 7. How do I install the sensor? - Mount the sensor in the extruder barrel, ensuring proper alignment and connection to the pressure gauge or control system. 8. How do I calibrate the sensor? - Calibrate the sensor according to the manufacturer's instructions to ensure accurate readings. 9. How often should I inspect the sensor? - Regularly inspect the sensor for signs of damage or wear and replace it if necessary. 10. What precautions should I take when using the sensor? - Avoid exposing the sensor to high temperatures, ensure proper grounding, and regularly inspect the sensor for damage or wear. |